一文讲解气力输送旋转供料器维修干货

  气力输送旋转供料器该如何维修?尽管旋转供料器看起来很简单,但它们对于基于气力输送系统的粉末输送控制至关重要。旋转供料器务必处在优质情况,才能确保系统安全平稳地运作。如果您的旋转供料器有问题,那么降低系统的速度进行维护是很重要的,这将需要大量的时间和费用。然而,通过适度、及时地旋转供料器,可以防止这种昂贵的维护和停机时间。这不但能够使输送操作更畅顺,并且能够提升旋转供料器特性。下面小编将分享六个易于遵循的维护程序,以帮助您维护旋转供料器,避免浪费昂贵的停机时间。

  How to repair the pneumatic conveying rotary feeder? Although rotary feeders may seem simple, they are crucial for powder conveying control based on pneumatic conveying systems. The rotary feeder must be in high-quality condition to ensure the safe and smooth operation of the system. If there is a problem with your rotary feeder, it is important to slow down the system for maintenance, which will require a significant amount of time and cost. However, by rotating the feeder moderately and promptly, this expensive maintenance and downtime can be prevented. This not only makes the conveying operation smoother, but also enhances the characteristics of the rotary feeder. Below, the editor will share six easy to follow maintenance procedures to help you maintain the rotary feeder and avoid wasting expensive downtime.c

  01查验旋转供料器闸阀内部伴随着散粉末状持续穿过您的旋转供料器,定期维护闸阀内部十分关键。这包括检查电机转子、电机转子叶片、液压密封件、外壳和端板的状况。您可以根据维护门(如果配备一个闸阀)或根据闸阀的拆卸和组装的一部分轻松检查闸阀。如果检测到任何损坏,应在再次为旋转供料器的运行提供资金之前进行维护。

  01 Check the rotary feeder gate valve for continuous passage of loose powder particles through your rotary feeder. Regular maintenance of the gate valve is crucial. This includes checking the condition of the motor rotor, motor rotor blades, hydraulic seals, housing, and end plates. You can easily inspect the gate valve based on maintenance (if equipped with a gate valve) or as part of the disassembly and assembly of the gate valve. If any damage is detected, maintenance should be carried out before providing funding for the operation of the rotary feeder again.

  02检查水泵密封件和滚动轴承。检查电机转子轴支撑点的侧隙是否过大,滚动轴承是否平稳运行。在严重损坏之前及时将其拆下并更换,因为损坏的滚动轴承可能会损坏外壳中的电机转子部分,并由于金属材料与不可分割间隙中的金属材料之间的接触而造成损坏。还应最少每个月查验一次水泵密封。在包裝种类液压密封件上,扭紧旋盖固定夹板并在液压密封件刚开始泄露以前拆换液压密封件。对于气体吹扫密封而言,保持水泵在气体吹扫旋转阀上的适度密封至关重要。

  02 Check the water pump seals and rolling bearings. Check if the side clearance of the motor rotor shaft support point is too large and if the rolling bearings are running smoothly. Remove and replace it in a timely manner before serious damage occurs, as damaged rolling bearings may damage the motor rotor part in the housing and cause damage due to contact between the metal material and the metal material in the inseparable gap. The water pump seal should also be inspected at least once a month. On the packaging type hydraulic seal, tighten the cap fixing clamp and replace the hydraulic seal before it starts to leak. For gas blowing sealing, it is crucial to maintain a moderate seal of the water pump on the gas blowing rotary valve.

  03查验旋转供料器转嫩叶尖空隙是不是密不可分,因为旋转供料器和闸阀必须控制十分细的粉末状穿过有时候高压差,因而转嫩叶尖空隙必须十分密不可分。不然,您的输送系统的特性将遭遇风险性。为了防止气锁蒸汽泄漏过多而造成潜在问题,请按照以下所示的保证间隙拧紧:锁定旋转给料机电机的开关电源。如果可以拆除闸阀顶部或底部的连接以便于拆卸,或者如果可以完全拆除旋转闸阀。清洁闸阀内部,清除所有商品和残留物。插入一个符合电机转子叶片尾端和闸阀驱动器边缘板之间建议的最小间隙的千分尺。将仪表板向下拖动到电机转子轴上,然后向上拖动到中心。如果仪表板捕捉到了所有内容,那么差距就太小了。如果有任何叮当声或损坏可能会造成困难,请通过手动锉削或抛光突出的金属材料进行修复。在闸阀的盲端重复整个过程。继续操作后,对所有剩余的顶叶重复此过程。在电机转子中心和底座轴承孔之间拖动塞尺,将其从一个现浇板滑动到另一个现浇筑板。随后,在正常操作的所有方向上旋转电机转子,并检查电机转子叶片所有尖端的间隙。使用比建议的较大间隙大0.001的千分尺,并尝试将其滑入所述的相同区域。如果气压表合适,您的旋转供料器已刚开始损坏,将会没法建立合理的密封性来控制粉末状的流动性。

  03 Check if the gap between the rotating feeder and the tender blade tip is inseparable, because the rotating feeder and gate valve must control the passage of very fine powder through the sometimes high pressure difference, so the gap between the tender blade tip must be very inseparable. Otherwise, the characteristics of your conveying system will face risks. To prevent potential problems caused by excessive steam leakage from the airlock, please tighten the gap as follows: Lock the switch power supply of the rotary feeder motor. If the connection at the top or bottom of the gate valve can be removed for ease of disassembly, or if the rotary gate valve can be completely removed. Clean the inside of the gate valve and remove all products and residues. Insert a micrometer that meets the recommended minimum gap between the motor rotor blade end and the gate valve driver edge plate. Drag the dashboard downwards onto the motor rotor shaft, and then upwards to the center. If the dashboard captures all the content, then the gap is too small. If there is any clanging or damage that may cause difficulties, please repair the protruding metal material by manually filing or polishing. Repeat the entire process at the blind end of the gate valve. After continuing the operation, repeat this process for all remaining top leaves. Drag a feeler gauge between the center of the motor rotor and the bearing hole of the base, and slide it from one cast-in-place plate to another. Subsequently, rotate the motor rotor in all directions of normal operation and check the clearances between all tips of the motor rotor blades. Use a micrometer with a gap 0.001 larger than the recommended one and try sliding it into the same area as described. If the pressure gauge is appropriate, your rotary feeder has just begun to be damaged and will not be able to establish a reasonable seal to control the flowability of the powder.

  04为了防止旋转给料机驱动系统的劣化,润湿核心部件是很重要的。这包括减速器和变速器齿轮。应根据制造商的说明定期检查和更换变速箱油位。传动链和链轮(如有配备)应经常进行润滑,尤其是当旋转阀位于室外或清洁区时。如果您不确定闸阀的建议时间间隔,请参阅您的用户手册或联系您的经销商以获取更多信息。

  In order to prevent the deterioration of the drive system of the rotary feeder, it is important to wet the core components. This includes reducers and transmission gears. The transmission oil level should be checked and replaced regularly according to the manufacturer's instructions. The transmission chain and sprocket (if equipped) should be lubricated regularly, especially when the rotary valve is located outdoors or in a clean area. If you are unsure about the recommended time interval for gate valves, please refer to your user manual or contact your distributor for more information.

  05当调整蹄衬和链轮以检查旋转给料机时,调整传动齿轮和链轮,以确保链轮两端对齐,并确保传动链适当张紧。随后,在进行维护之前,请确保防尘套衬里上的安全装置已就位。

  When adjusting the shoe lining and sprocket to check the rotary feeder, adjust the transmission gear and sprocket to ensure alignment at both ends of the sprocket and proper tension of the transmission chain. Subsequently, before carrying out maintenance, please ensure that the safety devices on the dust cover lining are in place.

  06安装触摸检测系统,以便在旋转给料机容易损坏时发出警报。请安装电机转子触摸检测系统。该系统监测闸阀电机转子与外壳的电气隔离,当电机转子接触外壳时提供友好的提醒。该系统是保护您的产品免受金属材料造成的环境污染的好方法,还可以避免对旋转阀和供料器造成昂贵的损坏。

  Install a touch detection system to issue an alarm when the rotating feeder is prone to damage. Please install a motor rotor touch detection system. The system monitors the electrical isolation between the gate valve motor rotor and the housing, providing friendly reminders when the motor rotor contacts the housing. This system is a great way to protect your products from environmental pollution caused by metal materials, and can also avoid expensive damage to rotary valves and feeders.

  本文由 旋转供料器  友情奉献.更多有关的知识请点击  http://www.sdyshjx.com/  真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

  This article is a friendly contribution from the rotating feeder For more related knowledge, please click http://www.sdyshjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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