输送界的 “双胞胎”:气力输送系统与仓泵系统的差异密码

  在工业物料传输领域,气力输送系统与仓泵系统常常被人们提及,二者就像一对 “双胞胎”,都借助气流之力搬运物料,但细细探究,它们在多个方面有着独特的 “个性” 差异。了解这些不同之处,不仅能帮助从业者精准选择合适的物料输送方式,也能为工业生产的高效运转提供有力支撑。

  In the field of industrial material transportation, pneumatic conveying systems and bin pump systems are often mentioned. They are like a pair of "twins", both using the power of airflow to transport materials. However, upon closer examination, they have unique "personality" differences in multiple aspects. Understanding these differences can not only help practitioners accurately choose suitable material conveying methods, but also provide strong support for the efficient operation of industrial production.

  从系统的组成结构来看,二者有着明显区别。气力输送系统如同一个庞大而灵活的 “网络”,它通常由气源设备、供料装置、输送管道、分离设备以及除尘设备等多个部分组成。气源设备是整个系统的 “动力心脏”,负责提供稳定的气流,常见的有罗茨风机、离心风机等;供料装置作为物料进入系统的 “入口”,形式多样,包括旋转供料器、文丘里管等,可根据物料特性和输送要求灵活选择;输送管道则像一条条 “血管”,将物料从一处输送至另一处,其布局和管径设计会根据实际工况进行优化;分离设备用于将物料与气流分离,常见的有旋风分离器、袋式除尘器等;除尘设备则进一步净化排出的气流,确保符合环保要求。而仓泵系统的结构相对简洁紧凑,它以仓泵为核心,搭配进料阀、出料阀、管道以及控制系统等部件。仓泵作为储存和输送物料的主体,类似一个大容量的 “压力容器”,物料先进入仓泵内部储存,在完成装载后,通过压缩空气将仓内物料一次性输送出去 ,其工作过程具有间歇性特点。

  From the perspective of the composition structure of the system, there is a clear difference between the two. The pneumatic conveying system is like a large and flexible "network", usually composed of multiple parts such as gas source equipment, feeding device, conveying pipeline, separation equipment, and dust removal equipment. The gas source equipment is the "power heart" of the entire system, responsible for providing stable airflow. Common ones include Roots blowers, centrifugal fans, etc; The feeding device, as the "entrance" for materials entering the system, has various forms, including rotary feeders, Venturi tubes, etc., which can be flexibly selected according to the characteristics of the materials and the conveying requirements; The conveying pipeline is like a series of "blood vessels", transporting materials from one place to another, and its layout and diameter design will be optimized according to actual working conditions; Separation equipment is used to separate materials from airflow, commonly including cyclone separators, bag filters, etc; The dust removal equipment further purifies the exhaust airflow to ensure compliance with environmental requirements. The structure of the bin pump system is relatively simple and compact, with the bin pump as the core, matched with components such as feed valves, discharge valves, pipelines, and control systems. As the main body for storing and transporting materials, the warehouse pump is similar to a large capacity "pressure vessel". The materials are first stored inside the warehouse pump, and after loading is completed, the materials in the warehouse are transported out in one go through compressed air. Its working process has intermittent characteristics.

仓泵1

  工作原理上,气力输送系统和仓泵系统也有着各自的 “门道”。气力输送系统依据气流的作用方式,分为吸送式、压送式和混合式三种类型。吸送式气力输送系统利用管道内的负压,像 “吸尘器” 一样将物料吸入管道进行输送,这种方式适用于多点进料、输送距离较短的工况;压送式气力输送系统则依靠管道内的正压,以 “推” 的方式将物料沿管道输送出去,可实现长距离、大容量的物料输送;混合式气力输送系统结合了前两者的优点,兼具吸送和压送功能,能满足更复杂的输送需求。无论哪种类型,气力输送系统的物料输送过程相对连续,在输送过程中物料始终处于气流的作用下前进。仓泵系统的工作原理则基于仓泵内压力的变化。在进料阶段,仓泵内处于常压状态,进料阀打开,物料依靠重力或外部设备的推力进入仓泵;当仓泵内物料达到设定量后,进料阀关闭,向仓泵内通入压缩空气,使仓内压力升高,在压力差的作用下,物料通过出料阀沿管道输送至目的地。仓泵系统每完成一次进料、输送过程为一个工作循环,属于间歇性输送,每次输送物料的量相对较大。

  In terms of working principle, the pneumatic conveying system and the bin pump system also have their own "ways". Pneumatic conveying systems are divided into three types based on the action of airflow: suction type, pressure type, and mixed type. The suction type pneumatic conveying system utilizes negative pressure inside the pipeline to suck materials into the pipeline for conveying, similar to a vacuum cleaner. This method is suitable for multi-point feeding and short conveying distances; The pressure feeding pneumatic conveying system relies on the positive pressure inside the pipeline to push the material out along the pipeline, which can achieve long-distance and large capacity material conveying; The hybrid pneumatic conveying system combines the advantages of the previous two, with both suction and compression functions, and can meet more complex conveying needs. Regardless of the type, the material conveying process of pneumatic conveying system is relatively continuous, and the material always moves forward under the action of airflow during the conveying process. The working principle of the bin pump system is based on the changes in pressure inside the bin pump. In the feeding stage, the warehouse pump is in a normal pressure state, the feeding valve is opened, and the material enters the warehouse pump by gravity or external equipment thrust; When the material in the bin pump reaches the set amount, the feed valve closes and compressed air is introduced into the bin pump to increase the pressure inside the bin. Under the pressure difference, the material is transported along the pipeline through the discharge valve to the destination. The warehouse pump system completes each feeding and conveying process as a working cycle, which belongs to intermittent conveying, and the amount of material conveyed each time is relatively large.

  二者在适用物料和输送特点上同样存在差异。气力输送系统凭借其灵活多样的设计,对物料的适应性较强。无论是粉状、颗粒状还是小块状物料,只要物料的物理化学性质允许,都能采用合适的气力输送方式进行输送。并且,气力输送系统可以实现多点进料和多点卸料,在复杂的工业布局中,能灵活地将物料输送到不同位置;其输送过程密闭性好,可有效避免物料扬尘和环境污染,尤其适合对环境要求较高的场合。此外,通过调整气流参数,气力输送系统还能实现对物料输送速度和输送量的精确控制。仓泵系统更适合输送量大、距离较远且对输送连续性要求不高的粉状物料,如水泥、煤粉等。由于仓泵的容积较大,一次可装载较多物料,在输送过程中能产生较大的输送压力,因此在长距离输送方面具有优势。但仓泵系统的间歇性工作特点,使其在需要连续供料的生产环节中应用受限,而且仓泵的启停操作相对复杂,频繁启停会增加设备的磨损和能耗。

  There are also differences between the two in terms of applicable materials and conveying characteristics. The pneumatic conveying system, with its flexible and diverse design, has strong adaptability to materials. Whether it is powdered, granular or small block materials, as long as the physical and chemical properties of the materials allow, suitable pneumatic conveying methods can be used for transportation. Moreover, the pneumatic conveying system can achieve multi-point feeding and multi-point unloading, and can flexibly transport materials to different positions in complex industrial layouts; Its transportation process has good airtightness, which can effectively avoid material dust and environmental pollution, especially suitable for occasions with high environmental requirements. In addition, by adjusting the airflow parameters, the pneumatic conveying system can also achieve precise control over the material conveying speed and amount. The bin pump system is more suitable for conveying large quantities, long distances, and powder materials with low requirements for conveying continuity, such as cement, coal powder, etc. Due to the large volume of the warehouse pump, it can load a large amount of materials at once and generate a high conveying pressure during the conveying process, thus having advantages in long-distance conveying. However, the intermittent working characteristics of the bin pump system limit its application in production processes that require continuous feeding, and the start stop operation of the bin pump is relatively complex. Frequent start stop operations will increase equipment wear and energy consumption.

  气力输送系统与仓泵系统虽然都以气流为动力输送物料,但在结构组成、工作原理、适用物料和输送特点等方面有着诸多不同。就像不同的工具适用于不同的工作场景一样,在工业生产中,只有充分了解二者的差异,才能根据实际需求 “量体裁衣”,选择最适合的物料输送系统,让工业生产的物料传输环节更加高效、稳定。

  Although pneumatic conveying systems and bin pump systems both use airflow as the power source to transport materials, they have many differences in structural composition, working principles, applicable materials, and conveying characteristics. Just as different tools are suitable for different work scenarios, in industrial production, only by fully understanding the differences between the two can we "tailor" according to actual needs, choose the most suitable material conveying system, and make the material conveying process in industrial production more efficient and stable.

  本文由仓泵友情奉献.更多有关的知识请点击:https://www.sdxinlujx.com我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from Roots blower For more information, please click: https://www.sdxinlujx.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a messag

联系
客服

18663713660 0531-83656168
7*24小时客服服务热线

微信
沟通

扫码微信沟通
顶部
X

截屏,微信识别二维码