仓泵厂家:仓泵料仓下料口堵料的处理方法:

  料仓下料口堵料的处理方法:

  The treatment method for blockage of the discharge port of the silo:

  料仓下料口堵料是一个常见的问题,可能会由多种原因造成,如物料的流动性差、含水量高、粘性大等。解决这一问题的方法有很多,以下是一些有效的处理策略:

  Blockage at the discharge port of the silo is a common problem that can be caused by various reasons, such as poor flowability, high moisture content, and high viscosity of the material. There are many ways to solve this problem, and here are some effective strategies:2b3f9c35-e2ca-4a75-a89c-c56d4a6d223f

  1. 使用料仓滑板

  1. Use the silo skateboard

  料仓滑板具有高耐磨、耐腐蚀、耐冲击、自润滑等特点,可以制作装煤、沙子、土、水泥、石灰、矿粉、盐、谷物类粉状材料的料斗、料仓、滑槽的衬里。由于它具有优良的耐摩性、自润滑性及不粘性,能够有效防止粉状材料对储运设备的粘附现象,从而解决料仓下料口堵料的问题458。

  The silo sliding plate has the characteristics of high wear resistance, corrosion resistance, impact resistance, and self-lubricating. It can be used to make the lining of hoppers, silos, and chutes for coal, sand, soil, cement, lime, mineral powder, salt, and grain powder materials. Due to its excellent wear resistance, self-lubricating properties, and non adhesiveness, it can effectively prevent the adhesion of powdered materials to storage and transportation equipment, thereby solving the problem of material blockage at the discharge port of the silo.

  2. 改进料仓结构

  2. Improve the structure of the silo

  在料仓制作之初,可以从料仓结构、改流体及振动与充气流化等方面采取措施来防止起拱与闭塞。例如,可以采用偏向卸料口的设计,具有铅垂壁面或非对称形壁面,以减少其铅垂压力,起着消除拱脚的作用;或者采用曲线料斗,呈指数曲线状的料斗不易起拱。

  At the beginning of silo production, measures can be taken to prevent arching and blockage from aspects such as silo structure, fluid modification, vibration, and inflation fluidization. For example, a design that leans towards the discharge port can be adopted, with vertical or asymmetric walls to reduce its vertical pressure and eliminate arch feet; Alternatively, a curved hopper can be used, which has an exponential curve shape and is less prone to arching.

  3. 采用防堵设备

  3. Adopt anti blocking equipment

  可以采用空气炮、振动器等设备来防止和解决物料堵塞问题。这些设备可以通过敲击、喷射或振动的方式来清除粘结在下料口的物料,从而避免堵料的发生。

  Equipment such as air cannons and vibrators can be used to prevent and solve material blockage problems. These devices can remove materials stuck to the discharge port by tapping, spraying, or vibrating, thereby avoiding material blockage.

  4. 加装辅助加热装置

  4. Install auxiliary heating devices

  如果物料在下料口堵塞是因为温度过低导致的结块,可以在放料口加装辅助加热装置,如伴热带、伴热管等,以保持物料的流动性和防止结块。

  If the material is blocked at the discharge port due to low temperature causing clumping, auxiliary heating devices such as heat tracing belts, heat tracing pipes, etc. can be installed at the discharge port to maintain the fluidity of the material and prevent clumping.

  5. 改进放料装置

  5. Improve the feeding device

  如果是因为放料装置设计不合理导致的堵料,可以考虑改进放料装置。例如,可以改用上展式放料阀,或用转料管采用压力转料或真空转料的方式。

  If the blockage is caused by an unreasonable design of the discharge device, it can be considered to improve the discharge device. For example, an upward spreading discharge valve can be used, or a transfer tube can be used for pressure or vacuum transfer.

  6. 使用防堵系统及方法

  6. Use anti blocking system and methods

  可以采用下料口清理防堵系统及方法,该系统包括振动传感器、工控机和辅助下料机构。振动传感器用于实时监测下料口的振动参数,工控机用于接收振动参数并控制辅助下料机构动作,辅助下料机构用于在工控机的驱动下清理下料口处的粘接物料。

  A discharge port cleaning and anti blocking system and method can be used, which includes vibration sensors, industrial computers, and auxiliary discharge mechanisms. The vibration sensor is used to monitor the vibration parameters of the feeding port in real time, and the industrial computer is used to receive the vibration parameters and control the action of the auxiliary feeding mechanism. The auxiliary feeding mechanism is used to clean the adhesive material at the feeding port under the drive of the industrial computer.

  综上所述,处理料仓下料口堵料问题需要根据具体情况选择合适的方法。在实际操作中,可能需要结合多种方法来达到最佳效果。

  In summary, the problem of material blockage at the discharge port of the silo needs to be addressed by selecting appropriate methods based on specific circumstances. In practical operation, it may be necessary to combine multiple methods to achieve the best results.

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